The Dezeen guide to plastic in architecture, design and interiors

Table Of Content

• Ribs Enhance Part Strength and Stability
• Guide to plastic product design and manufacturing
• Why should Integrated Design Systems be your First Choice as a Plastics Designer?
• Building custom molds and manufacturing plastic components since 1953
• Fala Atelier transforms Porto warehouse into "house of many faces"
• Custom Beauty Display
• Draft Allows for Parts to Release from the Mold

Our products are sourced from the top manufacturers, guaranteeing quality and longevity. We carry a variety of plastic and fiberglass products including piping, grating, tanks, valves, ducts, and more. Custom thermoforming in California offering regular, thin forming, large formed parts and heavy gauge plastic thermoforming and plastic fabricating of any item, part, component in plastic from prototype to production. Plastic forming and fabrication for a wide diversity of industries including aerospace-automotive,-building products, health care, military, marine, plastics, lighting, pharmaceuticals, packaging and more. We specialize in the end-to-end process of bringing your unique ideas to life. Whether you already have a specific design in mind or need our expert team to create a bespoke solution for you, we've got you covered.

Ribs Enhance Part Strength and Stability

The omission of only one essential design parameter could result in costly unexpected field failures. All designs are verified before being released for production to avoid costly mistakes. Design and performance verifications are typically accomplished with computer simulations or prototypes. The type of analysis being performed dictates the choice of prototyping technology. For example, pre-production prototypes that are fabricated for verification of assembly can be 3D printed.

Guide to plastic product design and manufacturing

At Custom Pak, we design and manufacture environmentally responsible plastic packaging solutions that help our customers to achieve their goals and feed their creativity. We'll help you choose the right materials and turn your idea into a finished product in the fastest and least expensive way. API is experienced in molding all thermoplastics, specializing in engineering, high performance, and glass reinforced resins.

Why should Integrated Design Systems be your First Choice as a Plastics Designer?

API makes and tests prototypes to ensure product design will meet every standard imaginable. Ribs too have recommended guidelines to maximize functionality and minimize defects. Draft is required on all parts in the direction of mold movement in order to allow parts to release or eject from the mold properly. Most parts or applications require a minimum of 1/2 to 1 degree, however 11/2 to 2 degrees is widely accepted as the norm. Precision heat bending and forming of thermoplastic sheets and rods to your specifications, up to 75” long and 3/4” thick. We have all the modern capabilities capable of creating engaging, beautiful retail displays or functional, precise components.

Designing a part that can be molded with a "straight pull" or "up & down" motion is a great way to keep the cost of the mold down. A straight pull mold is designed so that when the two halves (A side and B side) of the mold separate from each other, there is no plastic blocking the path of the metal in the direction of the pull. Undercuts on the part cause this blockage of path and require an action in the mold (cams, core pulls, etc.). Action in the mold can have a major impact on the cost (and overall size) of a mold. Thermoforming is a fabrication process of plastic in which sheets of plastic are heated and formed over specific types of molds.

Fala Atelier transforms Porto warehouse into "house of many faces"

Packaging Design has a significant impact on a product’s sortability, and therefore recyclability. If a container cannot be identified properly by NIR, it has high probability of ending up in a landfill. Packaging features like color, labels, additives and more can impact a packages ability to be identified.

Custom Beauty Display

We can help you get your product to market faster with our in-house engineering department. Over 40 years in business creating plastic solutions for your display, merchandise, packaging, and other needs. API Designers and Engineers can work with customers to create or improve 2-D prints and 3-D models. Corners can lead to stresses, limit material flow, and often reduce part strength.

PVC Pipe Fabrication

For increased stiffness, increase the amount of ribs instead of increasing height and space a minimum of double the nominal wall thickness except each other. Despite high upfront costs for tooling and setup, some manufacturing processes produce parts that are inexpensive per unit. Depending on the above data observed and the type of manufacturing selected, the CAD modeling is moved forward. Depending on the manufacturing method, many variables change and need to be kept in mind.

Core pins are typically used to form a hole, preventing the molten plastic from filling in that space. Core pins for a blind hole are only supported by one end, so there is a greater degree of difficulty in forming them without defect. Since the molten plastic flows around the core pin, it can leave a weld line (which may be visible and/or be weaker than the remainder of the part). Precision fabrication, cutting, forming, machining, drilling, routing, buffing, flame polishing, and assembly of all types of plastics. Doing all of our work in the U.S. means we communicate quickly and efficiently, have short production lead times, and can rapidly iterate on designs.

Proper wall thickness is one of the most fundamental requirements in designing a part for plastic injection molding. Plastic shrinks as it cools which can lead to defects such as sink marks, voids, stresses, and warping. Plastic resin solidifies in the mold nearer to the outside of the part (closest to the mold surface). Thick sections of a part tend to pull inward, creating stresses, sink marks, or voids. Since thinner sections cool quicker, stress can build in the part between thinner and thicker sections, resulting in part warpage. Material selection is another important consideration during the plastics design cycle.

Design Molded Plastics acquired by Big Shoulders Capital - Plastics News

Design Molded Plastics acquired by Big Shoulders Capital.

Posted: Tue, 13 Jun 2023 07:00:00 GMT [source]

Since our inception in 1981, Design Plastic Systems’ continued focus has been to be the best fiberglass and plastic distributor in the Mid-Atlantic Region. We have partnered with the leading manufacturers in the plastics industry to offer our customers quality products. Polyamide fibers, commonly known as nylon, are the base for various textiles, including functional apparel, outdoor and sports gear. The two most common types of polyamides, PA 6 and PA 6.6, are difficult to identify and separate and are not collected by curbside recycling programs. Closing the loop on these materials is a crucial step towards a more sustainable future.

Once discarded, 79 per cent of all plastic is dumped in landfills or in the environment, where it will remain for thousands of years. Although this contributes to pollution, it also helps to sequester the carbon contained in the materials and prevents it from entering the atmosphere. Although certain plastics – such as rubber, which is derived from the rubber plant – occur naturally, most modern plastics are synthetic and more than 99 per cent are derived from fossil fuels. Download the 7 Deadly Sins of Product Development and Design With BONUS blog notes, helpful business tips, industry news and timely trends. If you look at most companies’ website for their mission statement or purpose, sustainability is front and center. And supply chain sits right in the middle, both as a major contributor to the problem, and a major opportunity to improve.

For over 35 years, we’ve consistently delivered high-quality products on time and on budget to optimize our client’s marketing, manufacturing and functional needs. WHOD design presents Debris, a balance tower game crafted from upcycled ocean plastic waste, transforming the traditional stacking game into a metaphor for environmental disruption caused by accumulating trash. This innovative approach not only fosters communal enjoyment but also prompts players to engage with marine environmental issues. About trinamiX trinamiX GmbH develops cutting-edge biometric and mobile NIR spectroscopy solutions, which are used in both consumer electronics and industrial designs. The company’s products enable humans and machines to better capture data with the goal of understanding the world around us.

With over 40 years in the industry, Designed Plastics is synonymous with premium custom plastic and acrylic fabrications. We combine innovation and precision, transforming complex designs into reality, ensuring quality and uniqueness in every project. Material selection and processing conditions are equally important factors in the proper design for a plastic injection molded component or part. Integrated Design Systems, Inc. is an industrial product design and development firm.

In recent years, a number of fashion brands including Prada have moved from virgin to regenerated nylon, also known under the brand name Econyl, in a bid to mitigate the material's environmental impact. Rayon can offer an alternative that is based on plant-based cellulose fibres rather than fossil fuels. Although initially synonymous with stockings, the term nylon has since expanded to include a whole family of plastics composed of polyamides. These can be found in toothbrush bristles, films for food packaging and moulded components in cars and electronics.